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Production of Sodium Borohydride (sodium tetrahydridoborate) Using Trimethyl Borate

Production of Sodium Borohydride (sodium tetrahydridoborate) Using Trimethyl Borate

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Production of Sodium Borohydride (sodium tetrahydridoborate) Using Trimethyl Borate. Startup Business Ideas in Chemical Industry.

Sodium borohydride is an inorganic compound whose chemical formula is NaBH4. Under normal conditions, this compound exists as a white, powdery solid. NaBH4is a reducing agent which is widely used both industrially and on the laboratory scale. It can be noted that sodium borohydride is also known as sodium tetrahydroborate and sodium tetrahydridroborate.

Sodium borohydride is an effective and a selective specialty reducing agent used in the manufacture of pharmaceuticals. Sodium borohydride is used for reduction of metal ions, carbonyls and peroxides as well as purification and removal of oxidation, odor and color of precursors in organic chemical products. Sodium borohydride is also used to control pollution and recycle noble metals. Sodium borohydride is a less expensive metal hydride and is an efficient and cost-effective reducing agent. Sodium borohydride finds wide area of applications in the synthesis of many intermediates used in manufacture of medicines and fine chemical products, pharmaceuticals, the recovery & preparation of catalysts, precious heavy metals & rare earth metals among others. Sodium borohydride is used as a reducing agent when reacting with ketone chlorine, aldehyde and ketone.

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Preparation

Sodium borohydride can be prepared on an industrial scale by treating trimethyl borate with sodium hydride at a temperature range of 250-27oC. The balanced chemical equation for this reaction is given by:

4NaH + B (OCH3)3 → 3NaOCH3 + NaBH4

Alternately, this compound can also be prepared by reacting borax, metallic sodium, dihydrogen, and silicon dioxide at a temperature of 700oC. This reaction can be represented as follows:

Na2B4O7 + 8H2 + 16Na + 7SiO2 → 7Na2SiO3 + 4NaBH4

Uses

Sodium borohydride (NaBH4) is a versatile reducing agent used in a number of industrial processes. Major applications include organic and pharmaceutical synthesis, wastewater treatment, and paper pulp bleaching. Sodium borohydride plays such a significant role in organic synthesis. It is a good reducing agent which has stable performance and selective reduction. It can be used as the reducing agents of aldehydes, ketones and acid chlorides; also as foaming agent for plastic materials, hydrogenating agent of making dihydrostreptomycin, intermediate of making potassium borohydride, raw materials in synthesizing borane, as well as the treatment agent of paper industry and mercury-containing waste water.

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Sodium borohydride provides organic chemists a very convenient and mild means for reduction of aldehydes and ketones. Before this, people usually use metal/alcohol approach to reduce carbonyl compound. Sodium borohydrideenables the reduction of carbonyl of aldehydes and ketones under very mild conditions to produce primary alcohols and secondary alcohols. Reduction procedure is as below: First dissolve the substrate in a solvent (typically methanol or ethanol), then cool with an ice bath. Finally add sodium borohydride powder to the mixture until the reaction is completed. The reaction process can be monitored by thin layer chromatography. If the solvent is not an alcohol, we need to additionally supply methanol or ethanol along with the reaction. Sodium borohydride is a reducing agent with medium strength, and thus exhibiting good chemical selectivity. It only reduces active aldehyde and ketone carbonyl group, and does not react with the ester, amide.

Benefits

Reduce sulfur dioxide to produce sodium dithionite

Reduce aldehydes, ketones and acyl chloride to give the related alcohols

Store, release and reabsorb hydrogen under moderate conditions

Releases hydrogen in the presence of metal catalysts

Replace mercury (Hg) with h

Reduce Hg2+ to remove Hg in wastewater

Pretreatment process

Releases hydrogen to blow in material

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Market Outlook

Sodium borohydride is a hazardous chemical, the use of it may cause impact on health such as irritation on skin, eyes, and respiratory tract that needs to be taken care with which the market could grow effectively. This thing will hamper the market growth during the forecast period. High prices are also increasing worries for the market to grow efficiently. The global Sodium Borohydride market is valued at 536.3 million USD in 2020 is expected to reach 881.9 million USD by the end of 2026, growing at a CAGR of 7.3% during 2021-2026.

The market is witnessing significant growth owing to its raised usage as a bleaching agent in wood pulp and textilesindustry. Pulp and paper, pharmaceuticals, textiles, electronics, fine chemicals, and agrochemicals industries are the main end users. Moreover, pulp and paper industry is predicted to grow on the account of increasing demand from the packaging industry. Environmental sustainability of pulp-based packaging material for food products is another factor driving the market growth. Rising worldwide pulp consumption and growing textiles industry owing to changing consumer preference for natural fiber based textiles will also augment the industry growth. Scope for the product to be used as hydrogen storage agent by energy and automobile industry is mostly in the research phase and create multiple opportunities for growth for sodium borohydride market in the forecasted years.

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Pulp and paper industry will witness growth due to increased use of tissue and other paper based toiletries owing to increasing awareness about personal hygiene and cleanliness. The reduction in stationery applications in the digitally advanced countries is offset by other trending applications such as packaging, printing, household utensils, etc. Increased focus on healthcare has led to higher investments in medical research and development of antibiotics and cancer treatment which, in turn, will help the sodium borohydride market growth.

Increasing Use of Sodium Borohydride in Pharmaceutical Industry to Boost the Market

The market for sodium borohydride is increasing due to increasing demand from pharmaceutical industries, as they act as an important raw material used in making various pharmaceutical products.

Increasing efforts developments for antibiotics as a reason for growing awareness in the healthcare sector.

Additionally, the demand for innovative technology such as hydrogen on demand has significantly grown, thus making huge opportunities for sodium borohydride market in the coming years.

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Furthermore, expanding paper and pulp industry requiring sodium borohydride at a significant quality has contributed to increase the revenue in the market. Increasing demand for Electronic products and agrochemicals with organic chemical purification, textile, and metal recovery have contributed to grow the market. These are the driving factors that will boost the demand for sodium borohydride in the coming years.

Key Players

Examples of some of the key players identified across the value chain of the Global Sodium Borohydride market are: Zhangjiagang City Jinyuan Biochemical Co., Ltd, Jiangsu Huachang Group Co., Ltd, Shandong Guobang Pharmaceutical Co., Ltd, JSC Aviabor, Vertellus Holdings LLC, The Dow Chemical Company, Nantong Hongzhi Chemical Co., Ltd, Montgomery Chemicals, Kemira, Demosha Chemicals Pvt. Ltd, Finar Ltd, Gulbrandsen Chemicals Pvt. Ltd, Gulshan Chemicals Ltd,

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Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

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  •   Working Capital Requirement Per Month

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            Packing Material

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  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

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  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

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                Net Cash Accruals

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                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR